PCM Bottles

Rigid thermal protectionbuilt for rough environments.

Hard-shell HDPE containers. Five phase options. Interlocking design that lines a box on all six sides.

PCM Bottles, interlocking hard-shell HDPE refrigerant bottles
The product story

When the environmentdemands more.

Flexible gel packs are the right tool for many cold chain applications. PCM Bottles are the right tool when the environment demands more. The rigid HDPE shell maintains its shape under compression, resists breakage, and wipes clean between cycles. In warehouse environments where packs are handled roughly and reused thousands of times, the hard shell outlasts flexible alternatives by a significant margin.

The interlocking square format is designed to line a box on all sides, eliminating the hot spots and cold spots that come from irregular coverage. Up to six bottles enclose a payload completely. Five phase change options cover the full range from deep frozen to ambient heat protection.

Rigid packaging handled in a warehouse environment
Key features

Hard shell. No dead zones.Built to last.

PCM Bottle, hard-shell HDPE refrigerant
01. HDPE shell

HDPE rigid shell for rugged environments

High-density polyethylene construction resists compression and impact. The rigid shell maintains precise temperature longer than flexible alternatives and eliminates the risk of leakage from physical damage.

02. No dead zones

Interlocking square design

The square footprint lets up to six bottles surround any standard box, top, bottom, and all four sides. Full thermal enclosure prevents localized temperature excursions.

03. Full range

Five phase change options

From −21°C for deep frozen lanes to +23°C for ambient protection, one product format covers the full pharmaceutical temperature range. One inventory format, multiple lane applications.

04. Wipeable

Wipeable and easy to clean

The smooth HDPE outer surface cleans with standard wipes between cycles. No porous surfaces, no contamination risk.

05. Stays put

Prevents product shift in transit

The rigid outer keeps the PCM in position throughout the shipment. Unlike flexible packs that can migrate, the bottle stays where you place it.

Temperature options

Five phases.One bottle format.

From deep frozen to ambient heat protection, standardize on one rigid format across every lane.

Deep frozen
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Deep frozen lanes (−15 to −25°C), thermal buffer and freeze protection.

Transition
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Transition-temperature applications and frozen-adjacent lanes.

Refrigerated
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Refrigerated (2–8°C) lanes. Precision buffer with water-based systems.

Room temperature (CRT)
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Controlled Room Temperature (15–25°C) heat protection.

Ambient
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Ambient protection and heat buffer in warm lane conditions.

Specifications

Product specifications.

Current size options and conditioning protocols are available on request.

One bottle, one job: protect the payload.

Job

Every PCM bottle has one job: keep the payload inside its required temperature range for as long as the shipment takes, regardless of what the truck, tarmac, or last mile throws at it.

Operator

One universal bottle works across your returnable packaging line-up. Your team packs it once, using the same SOP every time, the bottle does the rest.

Phase options5
Use cycles1000s
Sizes2
SteadyPac PCM hard bottle
Who it's for

Who it’s for.

01

Warehouse & distribution with high reuse requirements

Operations that cycle through refrigerants thousands of times per year need a product that holds up. The HDPE shell and non-degrading PCM formulation make PCM Bottles a long-life asset rather than a consumable.

02

Clinical & biotech facilities with regulated pack-outs

GMP-compliant facilities that wipe down packaging before and after each use appreciate the smooth, wipeable surface and the zero-leakage design. No contamination risk from a damaged pack during a critical pack-out.

03

Multi-temperature lane operations

Operations running refrigerated, frozen, and CRT lanes simultaneously can standardize on one bottle format across all lanes by stocking multiple phase options. One SKU family, full temperature range coverage.

Get the details

Sample it.

Tell us your lanes and reuse volume and we’ll recommend the phase mix and bottle count for a full six-sided pack-out. Request samples for your own qualification run, no commitment.